Food and dairy industry Ultraviolet disinfection system with cylindrical stainless steel chamber
Major Benefits of UV Disinfection
Ultraviolet disinfection has many advantages over alternative methods. Unlike chemical biocides, Ultraviolet disnfection and sterilization techniques do not introduce toxins or residues into process water and does not alter the chemical composition, taste, odour or pH of the fluid being treated. This is one of the most important aspects of all ultraviolet disinfection systems. This feature is especially important in the food and dairy industry where the chemical dosing of incoming process water can compromise flavours and changes the physical chemical properties of the food products. Ultraviolet UV treatment can be used for primary water disinfection or as a back up for other water purification methods such as carbon filtration, reverse osmosis or pasteurisation. As UV has no residual effect, the best position for a treatment system is immediately prior to the point of use. This ensures incoming microbiological contaminants are deactivated and there is a minimal chance of post-treatment contamination. Many users install UV systems after filter beds and storage tank outlet valves to reduce the likelihood of contamination from these sources. A typical UV disinfection system consists of an ultraviolet UV lamp housed in a protective quartz sleeve, which is mounted within a cylindrical stainless steel chamber. The liquid to be treated enters at one end and passes along the entire length of the chamber before exiting at the other end. Virtually any liquid can be effectively treated with UV, including mains water, filtered process water, milk, sugar syrups and effluent.
Principle of Operation
Ultraviolet disinfection systems typically utilize thin cylindrical bulbs capable of generating narrow band wavelength UV light in the 254 nm range, placed in close proximity to high-purity glass tubes through which the water flows. The unit must be sized to provide adequate dosage at the specified flowrate. The water to be treated must be sufficiently free of turbidity (sediment), iron, manganese and any colorant that could affect transmission of the 254 nm UV light. Manufacturers' specifications should be consulted.
Stainless Steel Germicidal Ultra Violet Light Systems Offer a Natural Approach to Purifying Water Without Toxic Chemicals
Heavy duty, high pressure leak resistant units makes these lights perfect on the budget for a high quality Stainless Steel unit.
Highly polished stainless steel interior They are polished to a high luster/shine inside the reactor chamber wall for improved reflection of the UV light thus allowing for more killing power.
Thermically-sensitive electronic ballast further protects our new UVC lamp, by automatically shutting down when the unit becomes too hot, preventing damage to both the lamp and the unit (Restarts automatically when it cools down)
Technical parameters:
| model |
Processing capacity (Ton/Hour) |
power (W) |
inlet and outlet
(inch) |
working pressure (Kg/cm 2 ) |
malfunction alert for UV lamp |
reactor dimension (cm) L×W×H |
dimension of panel(cm) |
anchor bolt (cm) |
overall weight (Kg) |
| YLCn-005 |
0.3 |
16 |
1/2" |
6 |
matched |
30×6×11 |
|
|
5 |
| YLCn-008 |
1 |
25 |
1/2" |
6 |
matched |
47×6.3×11 |
|
|
10 |
| YLCn-050 |
2 |
40 |
1" |
6 |
matched |
100×9×20 |
Φ8.9×25
(diameter×length) |
69×4×Φ1 |
25 |
| YLCn-150 |
6 |
80 |
1+1/4" |
6 |
matched |
100×11×23 |
69×4×Φ1 |
30 |
| YLCn-200 |
8 |
120 |
1+1/2" |
6 |
matched |
100×15.9×30 |
Φ8.9×45
(diameter×length) |
69×7×Φ1 |
35 |
| YLCn-300 |
12 |
160 |
2" |
6 |
matched |
100×15.9×32 |
69×7×Φ1 |
40 |
| YLC-050 |
2 |
40 |
DN25/1" |
6 |
matched |
100×8.9×30 |
25×30×12
(L×H×w) |
60×4×Φ1 |
45 |
| YLC-150 |
6 |
80 |
DN32/1 1/4 " |
6 |
matched |
100×10.8×30 |
60×4×Φ1 |
50 |
| YLC-200 |
8 |
120 |
DN40/1 1/2 " |
6 |
matched |
100×15.9×40 |
60×7×Φ1 |
60 |
| YLC-300 |
12 |
160 |
DN50/2" |
6 |
matched |
100×15.9×40 |
60×7×Φ1 |
70 |
| YLC-360 |
15 |
200 |
DN65/2 1/2" |
6 |
matched |
100×15.9×40 |
50×78×25
(L×H×W) |
60×7×Φ1 |
120 |
| YLC-500 |
20 |
240 |
DN65/2 1/2" |
6 |
matched |
100×21.9×50 |
60×11×Φ1.2 |
130 |
| YLC-600 |
25 |
280 |
DN80/3" |
6 |
matched |
100×21.9×50 |
60×11×Φ1.2 |
140 |
| YLC-700 |
30 |
320 |
DN100/4" |
6 |
matched |
100×21.9×50 |
60×11×Φ1.2 |
150 |
| YLC-1000 |
40 |
360 |
DN100/4" |
6 |
matched |
100×21.9×50 |
60×11×Φ1.2 |
160 |
| YLC-1200 |
50 |
400 |
DN125/5" |
6 |
matched |
100×21.9×50 |
60×11×Φ1.2 |
180 |
| YLC-1500 |
60 |
420 |
DN150/6" |
6 |
matched |
170×27.3×57 |
120×16×Φ1.4 |
210 |
| YLC-2000 |
80 |
560 |
DN150/6" |
6 |
matched |
170×27.3×57 |
120×16×Φ1.4 |
220 |
| YLC-2500 |
100 |
700 |
DN150/6" |
6 |
matched |
170×27.3×57 |
60×128×30
(W×H×T)
|
120×16×Φ1.4 |
275 |
| YLC-3000 |
125 |
840 |
DN150/6" |
6 |
matched |
173×27.3×57 |
120×16×Φ1.4 |
300 |
| YLC-4000 |
150 |
1120 |
DN200/8" |
6 |
matched |
173×32.5×65 |
120×20×Φ1.6 |
325 |
| YLC-5000 |
200 |
1400 |
DN200/8" |
6 |
matched |
173×37.7×72 |
120×22×Φ1.6 |
350 |
| YLC-7000 |
300 |
2100 |
DN250/10" |
6 |
matched |
175×42.6×80 |
120×24×Φ2.0 |
400 |
| YLC-10K |
400 |
2520 |
DN250/10" |
6 |
matched |
176×52.9×95 |
60×150×40
(W×H×T) |
120×28×Φ2.2 |
475 |
| YLC-15K |
600 |
3080 |
DN300/12" |
6 |
matched |
176×78×110 |
120×32×Φ2.4 |
600 |
| YLC-20K |
800 |
3920 |
DN350/14" |
6 |
matched |
confirmed |
confirmed |
confirmed |
confirmed |
| YLC-25K |
1000 |
4760 |
DN350/14" |
6 |
matched |
confirmed |
confirmed |
confirmed |
FAQ
Q. Does the water have to sit in the UV sterilizer to be disinfected?
A. No. If the system is sized correctly, the water is disinfected as it flows through.
Q. What if the water flows faster than is allowed through the system?
A. If the flow rate exceeds the design flow rate of the UV sterilizer, then there is a possibility that the water will not be properly disinfected. It is important to use a flow restrictor so that the flow rate cannot be exceeded.
Q. How long does the lamp last?
A. The lamps last approximately 10,000 hours. That is why we recommend replacement approximately every 12 - 14 months of continuous operation. After this period, the lamp itself becomes solarized and blocks the rays form entering the water.
Q. Are these systems bigger energy users?
A. No. The 12 gallon per minute model, for instance uses only 39 watts, about half the amount an ordinary light bulb uses.
Q. My water is sometimes cloudy. Is that a problem?
A. Yes. The water that enters the ultraviolet sterilizer must be absolutely clear and have a turbidity of less than 1 NTU. If your water is cloudy, then it must be pretreated.
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