ion-exchange resin type Water Softener
What is a Water Softener?
A water softener is an appliance that is fitted to the mains water supply to a home or commercial premises to remove dissolved minerals (hardness salts). These minerals form lime-scale in pipes and boilers, when the water is heated, and soap-scum in bath water, laundry appliances and sanitary-ware. They are usually fitted close to the mains water entry point in a house but can be sited almost anywhere. Modern domestic softeners are so compact that they can be easily installed under the kitchen sink.
What does a Water Softener do?
Water softeners use a process called ion exchange. The softener unit contains a column filled with beads of a resin which remove the dissolved calcium and magnesium ions from the hard water flowing through it, replacing them with sodium. Periodically, (typically once a day) the softener regenerates the resin by washing with brine (sodium chloride solution), carrying the calcium and magnesium to drain, and leaving fresh sodium ions on the resin ready for the next treatment cycle. Regeneration is usually triggered automatically by either an electronic timer or mechanical water flow meter. The unit has to be refilled with salt (in the form of granules, small tablets or blocks) typically once a month.
01. By means of Absorbing the calcium and magnesium ions in water with resin, since the hardness of water is mainly composed of calcium and magnesium, in general, we adopt cation exchange resin (softener), replace Ca2+, Mg2+ (main ingredients for scale) in water, as the increase of Ca2+ and Mg2+ in resin, removing performance on Ca2+, Mg2+ of resin will gradually reduce.
02. When the resin has absorbed a certain amount of calcium and magnesium ions, it must be regenerated, the regeneration process is that flush resin layer with the salt water in salt box, replace hardness ion out of the resin again, and discharged from the tank with waste liquid of regeneration, then resin resumed the function of softening and exchanging.
03. The principle of sodium ion exchange and softening treatment is to exchange cation in the raw water with resin, hardness constituents Ca2+and Mg2+ in water exchange Na+ in resin, thus absorb the Ca2+and Mg2+ to make the water to be softened.
2RNa + Ca2+ = R2Ca + 2Na+
2RNa + Mg2+ = R2Mg + 2Na+
After the water treated by sodium ion exchanger, the Ca+ and Mg+ were superseded by Na +.
Application scope of softener
Mainly used in industry and civil water softening preparation, such as Boiler feed water make-up water, air conditioning system make up water, heat exchanger, power plant, chemical, textile, printing and dyeing, bio-pharmaceutical, Electronic system and water pretreatment.
Type choice:
Softener equipment applies cation resin for softing raw water,its main target is to use cation resin to adsorp (main parts of ),encreasing the hardness of raw water.
1. Users can choose manual operation control system for saving cost.
2. If users using for 24 hours can accord to water using time choosing for rebirth
3. Uses can according to water quality requirement:first grade multi-media filter,which can remove mud,rust,colloid and suspension in water.Second grade activated carbon filter,which can remove color,olfactory,biochemistry organic in water and encrease the left oxygen value and pollution in water.Third grade equiped softener equipment.
4. Effluent water capacity achieves the water supply of national low-pressure bioler.
5. Time control- type;flow control- type.In working ,apply single-tank,double-tank and multi-tank etc. other varied combination method.When choosing,users can choose as their needs.In operation,it has not only automatic function,but also is manual operation.
Technoloty index and working
Water pressure:0.18-0.6Mpa
Working temperature:1°c-55°c
Hardness of raw water: <8mmol/L
Operation method:manual/automatic
Hardness of effluent water: ≤0.03mmol/L
water flow: 0.3-100 m3/hour
Rebirth method:
Control method: time or flow
Working electric: 220V/50Hz
Mineral Tank:
The mineral tank is where the action is. It is where the water filtration takes place and the hard water is softened (calcium and magnesium are removed).
Brine Tank:
The brine tank is where a highly concentrated solution of salt or potassium is stored.
Control Valve:
The control valve is the device that controls the flow of water into and out of the mineral and brine tanks during regeneration.
Applications
System automatic water softener widely used in steam bioler,heating bioler,exchanger,air conditioner, and other systems water softener,also used in hotel,restruant,office, and other life water treatment and food,drinking,wine,washing,textile,chemical,medicine and other industrial softener water treatment.
Water softener for hardness removing
Type I : Single-tank and single-valve( flow rate based control)
| Model |
water output
(m³/hour) |
Resin-Tank<mm>
(diameter*Height) |
Brine tank
(Liter) |
Resin
(kg) |
connecting pipe(inch) |
| YL-I-0.5 |
0.5 |
200×1200 |
60 |
20 |
3/4 |
| YL-I-1 |
1 |
250×1400 |
60 |
40 |
3/4 |
| YL-I-2 |
2 |
300×1400 |
100 |
60 |
1 |
| YL-I-3 |
3 |
350×1650 |
200 |
80 |
1 |
| YL-I-4 |
4 |
400×1650 |
200 |
120 |
1 |
| YL-I-5 |
5 |
500×1800 |
200 |
180 |
1 |
| YL-I-6 |
6 |
600×1850 |
350 |
240 |
1.5 |
| YL-I-10 |
10 |
750×1850 |
500 |
360 |
1.5 |
| YL-I-16 |
16 |
900*2200 |
1000 |
520 |
2 |
| YL-I-20 |
20 |
1000*2200 |
1500 |
720 |
2 |
| YL-I-28 |
28 |
1200*2400 |
2000 |
1000 |
3 |
| YL-I-50 |
50 |
1500*2400 |
2000 |
1600 |
3 |
Type II.dual-tank and dual-valve, two tanks work simultaneously but regenerate at different time
| Model |
water output
(m³/hour) |
Resin-tank<mm>
(diameter*Height) |
Brine-tank(Liter) |
Resin
(kg) |
connecting pipe(inch) |
| YL-II-0.5A |
0.5 |
200×1200 |
60 |
40 |
3/4 |
| YL-II-1A |
1 |
250×1400 |
60 |
80 |
3/4 |
| YL-II-2A |
2 |
300×1400 |
100 |
120 |
1 |
| YL-II-3A |
3 |
350×1650 |
200 |
160 |
1 |
| YL-II-4A |
4 |
400×1800 |
200 |
240 |
1 |
| YL-II-5A |
5 |
500×1800 |
200 |
360 |
1 |
| YL-II-6A |
6 |
600×1850 |
350 |
480 |
1.5 |
| YL-II-10A |
10 |
750×1850 |
500 |
720 |
1.5 |
| YL-II-18A |
14-18 |
900×1850 |
500 |
720 |
1.5 |
| YL-II-25A |
20--25 |
750*1850 |
500 |
720 |
2 |
| YL-II-36A |
30--36 |
900*1900 |
800 |
1040 |
3 |
| YL-II-50A |
45--50 |
1200*2400 |
1000 |
1440 |
3 |
| YL-II-70A |
60--70 |
1200*2400 |
1500 |
2000 |
3 |
| YL-II-100A |
80--100 |
1500*2500 |
2000 |
3200 |
3 |
|
|
|
|
|
|
|
Type III.:dual-tank and single valve,one work one standby
| Model |
water output |
Resin-tank<mm> |
Brine tank
(Liter) |
Resin
(kg) |
connecting pipe(inch) |
| m³/hour |
(diameter*Height) |
| YL-II-1B |
1 |
250×1400 |
60 |
80 |
3/4 |
| YL-II-2B |
2 |
300×1400 |
100 |
120 |
1 |
| YL-II-3B |
3 |
350×1400 |
100 |
160 |
1 |
| YL-II-4B |
4 |
400×1650 |
200 |
240 |
1 |
| YL-II-5B |
5 |
500×1750 |
300 |
360 |
1 |
| YL-II-6B |
6 |
600×1850 |
350 |
480 |
1.5 |
| YL-II-10B |
8--10 |
750×1900 |
500 |
720 |
1.5 |
| YL-II-18B |
12--18 |
900*2400 |
800 |
1040 |
2 |
| YL-II-25B |
20--25 |
1000*2200 |
1000 |
1440 |
2 |
| YL-II-35B |
30--35 |
1200*2400 |
1500 |
2000 |
3 |
| YL-II-50B |
40--50 |
1500*2400 |
2000 |
3200 |
3 |
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